WELDONE 2M Robotic Welding Cell

Compact design, dual-station robotic welding cell. Ideal solution for parts with short cycle times.

Minimal Operator Movement Required

Unnecessary movements are eliminated by keeping the operator’s walking distance short, which significantly increases production efficiency.

Large Fixture Area

Allows welding of heavy and large parts with a length of up to ø1000mm/2500mm and a load capacity of up to 600kg at each station.

Monoblock Modular Industrial Design

Provides fast installation and easy maintenance, as well as minimum position loss during relocation.

Synchronous and Index Single-Axis Positioner

Single-axis positioners with capacities up to 600 kg are integrated into each station, providing precise and optimum positioning for workpieces.

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Weldone 2M Robotic Welding Cell

It stands out with features that set new standards in the field of welding automation.

Dual-Station Weldone 2M Series with Single-Axis Positioner

Weldone 2M is a high-efficiency, dual-station robotic welding cell specifically designed for parts requiring short cycle times. With its compact design, it makes robotic automation accessible by occupying minimum space for workshops with limited area.

The Tyhra robotic welding cell is manufactured based on safety and superior functionality. It offers a long-lasting use thanks to its robust structure and is specifically designed to maximize efficiency in robotic applications with its easy-to-move feature.
In these cells, the robot, fixture table, and positioners are integrated on a single platform. This way, even if the location of the cell changes, the existing welding programs are not disrupted. Thus, operators save significant programming time.
All welding equipment is positioned inside the cell. Additionally, there is a special safety maintenance door for robot maintenance. Harmful gases generated during the welding process are safely exhausted through suction vents inside the cabin.

Standard Equipment

  • Energy Distribution and Automation Panel (400VAC, 220VAC, 24VDC)
  • Pneumatic Control and Distribution Panel
  • Fully Enclosed Cell System
  • Service Door and Safety Equipment
  • Service Window
  • Light Curtains for Loading Area Safety
  • 11" Operator Panel Fully Integrated with Robot
  • Torch Cleaning Station

Optional Equipment

  • Remote Access and Data Collection System
  • Energy Analyzer
  • Area Scanner
  • Air and Signal Infrastructure for Fixtures used in Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Automatic Torch Calibration Unit

Positioner Used (L-Type)

Load Capacity

300-5000 kg

Position Repeatability

0.05 mm

Max Fixture Width

ø1250 mm - ø2200 mm

Max Fixture Length

4000 mm

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Compatible Robots

Robotic Welding Cells
Compatible robots respectively: IRB 1520ID, IRB 1660ID, IRB 2600, IRB2600ID.
Reach

1.5 m - 2 m

Payload

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

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Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC, and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

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Technical Specifications

Model WELDONE 2M
Number of Stations 2
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm - 2000 mm
Robot Load Capacity 4 kg - 20 kg
Positioner Type Single Axis (1 Rotary)
Total Floor Area 15 m²
Power Requirements 3 Phase, 400V, 50Hz, 50A
Air Requirements 6 bar, 200 lt/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Features

Feature Weldone 2M Weldone 2M+
Number of Stations 2 2
Suitable Robot Reach 1.5m 2.0m
Cell Dimensions (w,l,h) 3050mm x 3800mm x 2200mm 3350mm x 4350mm x 2200mm
Fixture Area Size ø700mm/2000mm ø1000mm/2500mm
Suitable Positioners L300-L600 L300-L600

Technical Drawings and Dimensions of the Positioner Used

Positioner Specifications

Model Load Capacity (kg) Max Torque (Nm) Max Bending Moment (Nm) Repeatability (r=500) Max Rotation Speed (°/s)
L-300 300 350 600 ±0.05 180
L-600 600 650 3300 ±0.05 150
L-1000 1000 900 5000 ±0.05 150
L-2000 2000 3800 15000 ±0.05 90
L-5000 5000 9000 60000 ±0.05 39

* The maximum load capacity decreases when the distance between the drive unit and the idler unit (dimension A below) is greater than 2000 mm.

Positioner Dimensions

Model A B Ø C D
IRP L-300 1250 950 1500 1979
1600 950 1500 2329
2000 950 1500 2729
2500 950 1500 3229
3150 950 1500 3879
4000 950 1500 4729
IRP L-600
IRP L-1000 		1250 950 1500 2182
1600 950 1500 2532
2000 950 1500 2932
2500 950 1500 3432
3150 950 1500 4082
4000 950 1500 4932
IRP L-2000 1250 950 1500 2423
1600 950 1500 2773
2000 950 1500 3173
2500 950 1500 3673
3150 950 1500 4323
4000 950 1500 5173
IRP L-5000 - 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Document on how to program ABB robots.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout drawing of the cell.

Weldone_A_Layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out with features that set new standards in the field of welding automation.

Smart Cell Management

Our system, designed to be Industry 4.0 compatible, performs all cell management through a central Industrial PC. With this powerful infrastructure, you can:

Real-time data access and full control via HMI
Remote monitoring of all system functions.
Special encryption system for authorized personnel.

This holistic approach provides maximum flexibility, safety, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. This ensures:

Real-time Productivity Analysis: You can monitor the robot's working efficiency and performance metrics in real-time via the web interface.
Instant Error Notifications: You can instantly view all faults and warnings in the system and quickly identify the source of the problem.
Service and Intervention: You can prevent production losses by allowing our expert team to perform instant fault detection and intervention via remote access.

Maximum Occupational Safety

Enclosed and protected cabin design; it creates a safe working environment by completely isolating your operators from moving equipment such as welding fumes, arc flash, and the robot arm.

Light Curtain and Area Scanner: Detects unexpected entries into the cell and stops robot movements instantly.
Safety Door Lock: Prevents robot movements when the cell doors are opened.
Crashbox System: Stops robot movements instantly in case of unexpected contact between the robot arm and the part or fixture.

Economic and Fast Return on Investment

Standardized production is much more cost-effective compared to custom solutions. It ensures a quick return on your investment thanks to increased production speed and quality.

Plug & Play Simplicity

Forget long and complex installation processes. Weldone welding cells allow you to start production immediately by being commissioned in minimum time after arriving at your facility.

Minimum Floor Space

It provides maximum savings from your production area with its compact design. It helps you use your valuable factory space in the most efficient way.

Easy Portability

Thanks to the single-piece or modular chassis structure, you can easily change its location within the facility with a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics at the forefront. This reduces fatigue and increases productivity and working comfort.

Standard and Modular Structure

While our proven standard designs offer reliability through mass production, their modular structure allows them to be easily expanded or revised according to your future needs.

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معلومات الاتصال

العنوان

حي أوغلاناناسي أتاتورك، شارع محمد عاكف رقم ٩٦، مندريس، إزمير، تركيا

الهاتف

+90 545 500 99 89

البريد الإلكتروني

info@tyhra.com.tr

ساعات العمل

الإثنين - الجمعة: ٠٨:٠٠ - ١٧:٤٥
السبت: مغلق
الأحد: مغلق