WELDONE ECO 2M Robotic Welding Cell

Compact-designed, two-station robotic welding solution designed for medium-sized productions.

Flexible and Modular Structure

Thanks to its structure mounted directly onto the workshop floor without being tied to a chassis, it is easily integrated into your existing production line and can be configured over time according to your future needs.

Large Fixture Area and Crane Compatibility

It features a 1000 mm swing diameter and a fixture area length of up to 2500 mm at each station. The open-cell design without outer curtains provides an ideal solution for easily loading and unloading heavy and large parts up to 2 tons using a crane.

Shaped According to Your Needs

The strength of Weldone ECO 2M lies in its ability to be specifically adapted to your project. In addition to the standard package, many features can be added as options during the project planning phase.

Synchronous and Index Single-Axis Positioner

Single-axis positioners with capacities up to 600 kg are integrated into each station, providing precise and optimum positioning for workpieces.

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WELDONE ECO 2M Robotic Welding Solution

Weldone ECO 2M is an intelligent and flexible robotic welding solution designed for businesses aiming to transition to automation while optimizing investment costs.

Weldone ECO 2M Series with Dual Stations and Single-Axis Positioners

WELDONE ECO 2M is a high-efficiency dual-station robotic welding solution with a large fixture area. Thanks to intelligent safety systems and minimal operator movement requirements, it provides both superior efficiency and enhances safety, facilitating the transition to automation without compromising capacity.

With a design that eliminates additional costs such as Industrial PCs, enclosed cell systems, and pneumatic control systems, it lowers the initial investment required for automation and accelerates the return on investment (ROI).
Thanks to its structure mounted directly onto the factory floor without being tied to a chassis, it is easily integrated into your existing production line and can be configured over time according to your future needs.
All welding equipment is positioned within the cell. Additionally, a special safety maintenance door is available for robot maintenance. Harmful gases generated during the welding process are safely exhausted through suction vents within the cabin.

Standard Equipment

  • Industrial Welding Robot
  • Robot Mounting Stand
  • Welding Machine
  • Safety PLC Unit
  • 2 Sets of Light Curtains
  • 2 Sets of Operator Panels with Buttons
  • Door Safety Switch
  • Power Distribution Panel (400VAC, 220VAC, 24VDC)

Optional Equipment

  • Positioner
  • Torch Cleaning Station
  • Automatic Torch Calibration Unit
  • Pneumatic Control and Distribution Panel
  • Cell Safety Protection Fencing
  • Service Door Button Group
  • Service Window
  • System PLC
  • 11" Operator Panel Fully Integrated with Robot
  • Industrial PC and Management System
  • Remote Access and Data Collection System
  • Energy Analyzer
  • Loading Area LED Lighting
  • Air and Signal Infrastructure for Fixtures on Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Exhaust Hood
  • Fixed Internal Curtain
  • Pneumatic Internal Curtain
  • Working Area Crane Sensors

Positioner Used (L-Type)

Load Capacity

300-5000 kg

Position Repeatability

0.05 mm

Max Fixture Width

ø1250 mm - ø2200 mm

Max Fixture Length

4000 mm

Examine the positioner in detail

Compatible Robots

Robotic Welding Cells
Compatible robots in order: IRB 1520ID, IRB 1660ID, IRB 2600, IRB 2600ID.
Reach

1.5 m - 2 m

Payload

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

Examine the robots in detail

Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC, and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

Examine the welding machines in detail

Technical Specifications

Model WELDONE ECO 2M
Number of Stations 2
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm - 2000 mm
Robot Payload 4 kg - 20 kg
Positioner Type Single Axis (1 Rotary)
Total Footprint 15 m²
Power Requirement 3 Phase, 400V, 50Hz, 50A
Air Requirement 6 bar, 200 l/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC-Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Features

Feature WELDONE ECO 2M WELDONE ECO 2M+
Number of Stations 2 2
Suitable Robot Reach 1.5m 2.0m
Cell Dimensions (W, L, H) 3050mm x 3800mm x 2200mm 3350mm x 4350mm x 2200mm
Fixture Area Dimensions ø700mm/2000mm ø1000mm/2500mm
Suitable Positioners L300-L600-L1000-L2000 L300-L600-L1000-L2000

Technical Drawings and Dimensions of the Positioner Used

Positioner Specifications

Model Load Capacity (kg) Max Torque (Nm) Max Bending Moment (Nm) Repeatability (r=500) Max Rotation Speed (°/s)
L-300 300 350 600 ±0.05 180
L-600 600 650 3300 ±0.05 150
L-1000 1000 900 5000 ±0.05 150
L-2000 2000 3800 15000 ±0.05 90
L-5000 5000 9000 60000 ±0.05 39

* The maximum load capacity decreases when the distance between the drive unit and the idler unit (dimension A below) is greater than 2000 mm.

Positioner Dimensions

Model A B Ø C D
IRP L-300 1250 950 1500 1979
1600 950 1500 2329
2000 950 1500 2729
2500 950 1500 3229
3150 950 1500 3879
4000 950 1500 4729
IRP L-600
IRP L-1000 		1250 950 1500 2182
1600 950 1500 2532
2000 950 1500 2932
2500 950 1500 3432
3150 950 1500 4082
4000 950 1500 4932
IRP L-2000 1250 950 1500 2423
1600 950 1500 2773
2000 950 1500 3173
2500 950 1500 3673
3150 950 1500 4323
4000 950 1500 5173
IRP L-5000 - 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -

Tyhra Catalogue

Technical catalogue of all our services.

Tyhra_Technical_Catalogue.pdf
3.2 MB

ABB Programming Guide

Documentation on how to program ABB robots.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout drawing of the cell.

Weldone_A_Layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out with features that set new standards in the field of welding automation.

Smart Cell Management

Designed in compliance with Industry 4.0, our system performs all cell management via a central Industrial PC. With this powerful infrastructure, you can:

Real-time data access and full control via HMI
Remote monitoring of all system functions.
Exclusive encryption system for authorized personnel.

This holistic approach provides maximum flexibility, safety, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. This enables:

Real-time Efficiency Analysis: Monitor robot operating efficiency and performance metrics instantly via the web interface.
Instant Error Notifications: Identify the source of the problem quickly by viewing all malfunctions and warnings occurring in the system.
Service and Intervention: Prevent production losses by enabling our expert team to perform instant remote diagnostics and intervention.

Maximum Occupational Safety

The enclosed and protected cabin design creates a safe working environment by completely isolating your operators from welding fumes, arc flashes, and moving equipment like the robot arm.

Light Curtain and Area Scanner: Instantly stops robot movements by detecting unexpected entries into the cell.
Safety Door Lock: Prevents robot movements when cell doors are opened.
Crashbox System: Instantly stops robot movements in case of unexpected contact between the robot arm and the part or fixture.

Economic and Rapid ROI

Standardized production is much more cost-effective compared to custom solutions. It ensures you get a return on your investment in a short time thanks to increased production speed and quality.

Plug & Play Convenience

Forget long and complex installation processes. Weldone welding cells can be commissioned in minimal time after arriving at your facility, allowing you to start production immediately.

Minimum Footprint

Its compact design ensures maximum savings in your production area. It helps you utilize your valuable factory space in the most efficient way.

Easy Portability

Thanks to its single-piece or modular chassis structure, you can easily relocate it within the facility using a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics as a priority. This reduces fatigue while increasing productivity and working comfort.

Standard and Modular Structure

Our proven standard designs offer reliability through mass production, while the modular structure allows for easy expansion or revision based on your future needs.

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معلومات الاتصال

العنوان

حي أوغلاناناسي أتاتورك، شارع محمد عاكف رقم ٩٦، مندريس، إزمير، تركيا

الهاتف

+90 545 500 99 89

البريد الإلكتروني

info@tyhra.com.tr

ساعات العمل

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السبت: مغلق
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