WELDONE A Robotic Welding Cell

The ideal solution for complex workpieces with its compact design cell.

Dual-Station Operation

While our system provides a seamless production flow by offering simultaneous loading and welding, it never compromises on operator safety.

Synchronous Two-Axis Positioner

Ideal for workpieces that need to be rotated around two axes to reach the perfect welding position.

High Capacity

Allows welding of heavy and large parts with a swing diameter of up to 1450mm and a payload capacity of up to 750kg at each station.

Modular Industrial Design

Offers fast installation and easy maintenance; it can also be easily revised according to your future needs.

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Weldone A Robotic Welding Cell

It stands out with features that set new standards in the field of welding automation.

Dual-Station Weldone A Series with Two-Axis Positioner

This dual-station system provides uninterrupted production by offering loading/unloading capabilities at one station while the robot works at the other. Thanks to the two-axis positioner at each station, workpieces are brought into the perfect welding position, and flawless results are achieved. Furthermore, the highest level of occupational health and safety is ensured for the operator and bystanders through the indoor/outdoor curtain system and additional light barriers.

The Tyhra robotic welding cell is manufactured based on safety and superior functionality. It offers long-lasting use thanks to its robust structure and is specifically designed to maximize efficiency in robotic applications with its easy-to-move feature.
In these cells, the robot, fixture table, and positioners are integrated on a single platform. This way, even if the location of the cell changes, existing welding programs are not disrupted. Thus, operators save significant programming time.
All welding equipment is positioned inside the cell. Additionally, there is a special safety maintenance door for robot maintenance. Harmful gases generated during the welding process are safely exhausted through suction vents inside the cabin.

Standard Equipment

  • Power Distribution and Automation Panel (400VAC, 220 VAC, 24 VDC)
  • Pneumatic Control and Distribution Panel
  • Fully Enclosed Cell System
  • Service Door and Safety Equipment
  • Service Window
  • Light Barriers for Loading Area Safety
  • 11" Operator Panel Fully Integrated with Robot
  • Torch Cleaning Station

Optional Equipment

  • Remote Access and Data Collection System
  • Energy Analyzer
  • Area Scanner
  • Air and Signal Infrastructure for Fixtures used in Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Automatic Torch Calibration Unit

Positioner Used (A-type)

Payload Capacity

250-750 kg

Position Repeatability

0.05 mm

Max Fixture Width

ø1000 mm - ø1450 mm

Max Fixture Height

900 mm - 950 mm

Examine positioner in detail

Compatible Robots

Robotic Welding Cells
Compatible robots in order: IRB 1520ID, IRB 1660ID, IRB 2600, IRB2600ID.
Reach

1.5 m - 2 m

Payload Capacity

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

Examine robots in detail

Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

Examine welding machines in detail

Technical Specifications

Model WELDONE A
Number of Stations 2
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm- 2000 mm
Robot Payload Capacity 4 kg - 20 kg
Positioner Type Dual Axis (1 Horizontal, 1 Rotary)
Total Floor Area 15 m²
Power Requirements 3 Phase, 400V, 50Hz, 50A
Air Requirements 6 bar, 200 lt/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Variations

Feature Weldone A-250 Weldone A-500 Weldone A-750
Positioner Payload Capacity 250 kg 500 kg 750 kg
Fixture Area Dimensions (ø,h) ø1000mm / 900mm ø1000mm / 950mm , ø1450mm / 950mm ø1000mm / 950mm , ø1450mm / 950mm
Suitable Robot Reach 1,5m/1,65 m 1,5m/2,0 m 1,5m/2,0 m
Cell Dimensions (w,l,h) 2400mm x 4200mm x 2500mm 2400mm x 4200mm x 2500mm 2400mm x 4200mm x 2500mm

Technical Drawings and Dimensions of the Positioner Used

Positioner Specifications

Model Payload Capacity (kg) Maximum Continuous Torque (Nm) Repeatability (r=500) Maximum Rotation Speed (°/s) Axis 1 Maximum Rotation Speed (°/s) Axis 2
A-250 250 350 ±0.05 150 180
IRP A-500 500 650 ±0.05 90 150
IRP A-750 750 900 ±0.05 90 150

Positioner Dimensions

Model A øB C D E F G H øI J K
A-250 900 1180 0 900 1210 1293 910 440 1000 173 0°
700 1000 100 950 1110 1457 1026 700 1000 0 45°
A-500/1000 & A-750/1000 800 1000 0 950 1210 1457 1026 700 1000 0 45°
900 1000 0 950 1310 1457 1026 700 1000 0 45°
A-500/1450 & A-750/1450 700 1450 250 950 1110 1682 1026 700 1450 0 45°
800 1450 0 950 1210 1682 1026 700 1450 0 45°
900 1450 0 950 1310 1682 1026 700 1450 0 45°

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Document on how ABB robots are programmed.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout image of the cell.

Weldone_A_layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out with features that set new standards in the field of welding automation.

Smart Cell Management

Designed in compliance with Industry 4.0, our system performs all cell management via a central Industrial PC. With this powerful infrastructure, you can:

Instant data access and full control via HMI
Remote monitoring of all system functions.
Specialized encryption system for authorized personnel.

This holistic approach provides maximum flexibility, security, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. In this way:

Real-time Productivity Analysis: You can monitor the robot's operating efficiency and performance metrics in real-time via the web interface.
Instant Error Notifications: You can instantly view all faults and warnings in the system and quickly identify the source of the problem.
Service and Intervention: You can prevent production losses by allowing our expert team to perform instant fault detection and intervention via remote access.

Maximum Occupational Safety

Enclosed and protected cabin design creates a safe working environment by completely isolating your operators from moving equipment such as welding fumes, arc flash, and the robot arm.

Light Curtain and Area Scanner: Stops robot movements instantly by detecting unexpected entries into the cell.
Safety Door Lock: Prevents robot movements when cell doors are opened.
Crashbox System: Stops robot movements instantly in case of unexpected contact between the robot arm and the part or fixture.

Economic and Fast Return on Investment

Standardized production is much more cost-effective compared to custom solutions. It ensures a quick return on your investment thanks to increased production speed and quality.

Plug & Play Convenience

Forget long and complex installation processes. Weldone welding cells allow you to start production immediately by being commissioned in minimum time after arriving at your facility.

Minimum Floor Space

It provides maximum savings from your production area with its compact design. It helps you use your valuable factory space in the most efficient way.

Easy Portability

Thanks to the single-piece or modular chassis structure, you can easily change its location within the facility with a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics at the forefront. This reduces fatigue, increasing efficiency and working comfort.

Standard and Modular Structure

While our proven standard designs offer reliability through mass production, their modular structure allows them to be easily expanded or revised according to your future needs.

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معلومات الاتصال

العنوان

حي أوغلاناناسي أتاتورك، شارع محمد عاكف رقم ٩٦، مندريس، إزمير، تركيا

الهاتف

+90 545 500 99 89

البريد الإلكتروني

info@tyhra.com.tr

ساعات العمل

الإثنين - الجمعة: ٠٨:٠٠ - ١٧:٤٥
السبت: مغلق
الأحد: مغلق