WELDONE ECO 3M Robotic Welding Cell

A compact-designed, three-station robotic welding solution engineered for medium-sized production scales.

Flexible and Modular Structure

Thanks to its chassis-free structure mounted directly to the workshop floor, it integrates easily into your existing production line and can be configured over time based on your future needs.

Large Fixture Area and Crane Compatibility

It features a fixture area with a 1000 mm swing diameter and lengths up to 2500 mm at each station. The open-cell design without external curtains provides an ideal solution for easy loading and unloading of heavy and large parts up to 2 tons via crane.

Tailored to Your Needs

The strength of Weldone ECO 3M lies in its ability to be customized specifically for your project. In addition to the standard package, many features can be added as options during the design phase.

Synchronous and Index Single-Axis Positioner

Single-axis positioners with capacities up to 600 kg are integrated into each station, providing precise and optimum positioning for your workpieces.

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WELDONE ECO 3M Robotic Welding Solution

Weldone ECO 3M is a smart and flexible robotic welding solution designed for businesses that want to transition to automation while optimizing investment costs.

Weldone ECO 3M Series with Three Stations and Single-Axis Positioner

WELDONE ECO 3M is a high-efficiency, three-station robotic welding solution with a large fixture area. Thanks to smart safety systems and minimal operator movement requirements, it provides superior productivity and enhanced safety, facilitating an easy transition to automation without compromising capacity.

With a design that eliminates additional costs such as Industrial PCs, enclosed cell systems, and pneumatic control systems, it lowers the initial investment required for automation and accelerates ROI.
Thanks to its floor-mounted structure (directly to the factory floor without a chassis), it integrates easily into your existing production line and can be configured over time based on future needs.
All welding equipment is positioned within the cell. Additionally, a dedicated safety maintenance door is available for robot servicing. Harmful gases generated during welding are safely exhausted through suction vents inside the cabin.

Standard Equipment

  • Industrial Welding Robot
  • Robot Mounting Pedestal
  • Welding Power Source
  • Safety PLC Unit
  • 2 Sets of Light Barriers
  • 2 Sets of Operator Panels with Buttons
  • Safety Door Switch
  • Power Distribution Board (400VAC, 220VAC, 24VDC)

Optional Equipment

  • Positioner
  • Torch Cleaning Station
  • Automatic Torch Calibration Unit
  • Pneumatic Control & Distribution Board
  • Cell Safety Fencing
  • Service Door Button Group
  • Service Window
  • System PLC
  • Fully Integrated 11" Operator Panel
  • Industrial PC & Management System
  • Remote Access & Data Collection System
  • Energy Analyzer
  • Loading Area LED Lighting
  • Air & Signal Infrastructure for Fixtures
  • 15" Operator Panel
  • Welding Wire Sensor
  • In-Cell Process Monitoring Camera
  • Fume Hood
  • Fixed Internal Curtain
  • Pneumatic Internal Curtain
  • Working Area Crane Sensors

Used Positioner (L-type)

L-type Positioner
Payload Capacity

300 - 5000 kg

Position Repeatability

0.05 mm

Max Fixture Width

ø1250 mm - ø2200 mm

Max Fixture Length

4000 mm

Examine positioner details

Compatible Robots

Compatible ABB Robots
Compatible robots respectively: IRB 1520ID, IRB 1660ID, IRB 2600, IRB 2600ID.
Reach

1.5 m - 2 m

Payload Capacity

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

Examine robots in detail

Used Welding Machine

Fronius Welding Machine
Fronius TPS 320i or TPS 500i.
Max Current

320 A - 500 A

Supported Welding Methods

MIG/MAG (Optional: TIG, Laser)

Supported Processes

Standard, Pulse, LSC, PMC, and CMT.

Integrated Technologies

WeldConnect, WeldCube, SmartManager

Examine welding machines in detail

Technical Specifications

Model WELDONE ECO 3M
Number of Stations 3
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm - 2000 mm
Robot Payload 4 kg - 20 kg
Positioner Type Single-Axis (1 Rotating)
Total Footprint 15 m²
Power Requirements 3 Phase, 400V, 50Hz, 50A
Air Requirements 6 bar, 200 l/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC-Based Control System
User Interface 10" Color Touchscreen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Specifications

Feature Weldone ECO 3M Weldone ECO 3M+
Number of Stations 3 3
Suitable Robot Reach 1.5m 2.0m
Cell Dimensions (W, L, H) 3050mm x 4200mm x 2200mm 3450mm x 5150mm x 2200mm
Station 1 & 2 Fixture Area Size ø700mm / 1800mm ø900mm / 2400mm
Station 3 Fixture Area Size ø650mm / 900mm ø650mm / 900mm
Compatible Positioners L300 - L600 L300 - L600

Technical Drawings and Dimensions of the Positioner

Positioner Technical Drawing

Positioner Specifications

Model Payload Capacity (kg) Max Torque (Nm) Max Bending Moment (Nm) Repeatability (r=500) Max Rotation Speed (°/s)
L-300 300 350 600 ±0.05 180
L-600 600 650 3300 ±0.05 150
L-1000 1000 900 5000 ±0.05 150
L-2000 2000 3800 15000 ±0.05 90
L-5000 5000 9000 60000 ±0.05 39

* The maximum payload capacity decreases when the distance between the drive unit and the idler unit (Dimension A below) exceeds 2000 mm.

Positioner Dimensions

Model A B Ø C D
IRP L-300 1250 950 1500 1979
1600 950 1500 2329
2000 950 1500 2729
2500 950 1500 3229
3150 950 1500 3879
4000 950 1500 4729
IRP L-600
IRP L-1000		 1250 950 1500 2182
1600 950 1500 2532
2000 950 1500 2932
2500 950 1500 3432
3150 950 1500 4082
4000 950 1500 4932
IRP L-2000 1250 950 1500 2423
1600 950 1500 2773
2000 950 1500 3173
2500 950 1500 3673
3150 950 1500 4323
4000 950 1500 5173

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Documentation on how to program ABB robots.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout drawing of the cell.

Weldone_A_layout.pdf
5.7 MB

Unique Advantages of Weldone

Setting new standards in the field of welding automation with features that stand out.

Smart Cell Management

Designed in compliance with Industry 4.0, our system manages the entire cell through a central Industrial PC. With this powerful infrastructure, you can:

Get real-time data access and full control via HMI.
Monitor all system functions remotely.
Utilize a special encryption system for authorized personnel.

This holistic approach provides maximum flexibility, safety, and efficiency in your production processes.

IoT-Based Remote Access & Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. This allows for:

Real-time Efficiency Analysis: Monitor robot operational efficiency and performance metrics instantly via the web interface.
Instant Error Notifications: Quickly identify the root cause by viewing all malfunctions and warnings occurring in the system.
Service & Intervention: Prevent production losses by enabling our expert team to diagnose and intervene remotely.

Maximum Occupational Safety

The enclosed and protected cabinet design creates a safe working environment by completely isolating operators from welding fumes, arc flash, and moving equipment like the robot arm.

Light Curtain & Area Scanner: Instantly stops robot movements by detecting unexpected entry into the cell.
Safety Door Lock: Prevents robot movement when the cell doors are opened.
Crashbox System: Instantly stops robot movements in case of unexpected contact between the robot arm and the part or fixture.

Economic & Rapid Return on Investment (ROI)

Standardized production is much more cost-effective compared to custom solutions. Thanks to increased production speed and quality, it ensures a quick return on your investment.

Plug & Play Convenience

Forget long and complex installation processes. Weldone welding cells are commissioned in minimum time after arriving at your facility, allowing you to start production immediately.

Minimum Footprint

The compact design ensures maximum savings in your production area, helping you use your valuable factory floor space most efficiently.

Easy Portability

Thanks to its single-piece or modular chassis structure, you can easily relocate it within the facility using a forklift according to changes in your production plan.

Operator Friendly & Ergonomic

Part loading and unloading processes are designed with operator ergonomics at the forefront. This reduces fatigue while increasing productivity and working comfort.

Standard & Modular Structure

Our proven standard designs offer reliability through mass production, while the modular structure allows for easy expansion or revision according to your future needs.

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معلومات الاتصال

العنوان

حي أوغلاناناسي أتاتورك، شارع محمد عاكف رقم ٩٦، مندريس، إزمير، تركيا

الهاتف

+90 545 500 99 89

البريد الإلكتروني

info@tyhra.com.tr

ساعات العمل

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السبت: مغلق
الأحد: مغلق