WELDONE S Robotic Welding Cell

Eliminate boundaries in welding large and long parts. Our robotic welding cells moving on sliders ensure your production never stops, offering an expanded workspace and multi-station options configurable to your needs.

Expanded Working Area

The robot’s movement on a slider enables the easy welding of parts that are too long or large for a standard robot to reach (chassis, trailers, large structures, etc.).

Suitability for Heavy and Complex Parts

Can be equipped with single-axis positioners with a payload of up to 5 tons and dual-axis positioners with a 750 kg capacity. This allows even your heaviest and most geometrically challenging parts to be welded with precision.

Flexibility

Stations can be set up for multiple products or welding operations on a single slider line, which increases production flexibility.

Cost Advantage

Instead of installing multiple fixed robot cells, working in a larger area with a single robot on a slider generally offers a lower initial investment cost.

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WELDONE S Robotic Welding Cell

It stands out with features that set new standards in the field of welding automation.

Weldone S Series: No Limits in Part Length

WELDONE S is specially designed for large and long parts. It knows no limits in part weight and can easily position your parts with a single-axis positioner up to 5 tons.

The most significant feature of WELDONE S is that it is equipped with a slider. The slider can be configured from 1 meter to 16 meters in length to suit your specific needs. You can easily weld your long parts.
All positioner types available on our website are suitable for this system. Let's choose the positioner that fits your part and start production immediately!
Along with all this flexibility, it never compromises on safety. The safety equipment we select maximizes occupational safety.
The operator's eyes are protected thanks to automatic-closing internal curtains against UV rays emitted during welding.

Standard Equipment

  • Power Distribution and Automation Panel (400VAC, 220 VAC, 24 VDC)
  • Pneumatic Control and Distribution Panel
  • Service Door and Safety Equipment
  • Light Curtains for Loading Area Safety
  • 11" Operator Panel Fully Integrated with Robot
  • Torch Cleaning Station

Optional Equipment

  • Remote Access and Data Collection System
  • Energy Analyzer
  • Area Scanner
  • Air and Signal Infrastructure for Fixtures on Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Automatic Torch Calibration Unit

Compatible Positioners

Max Load Capacity

5000 kg

Position Repeatability

0.05 mm

Max Fixture Width

ø2200 mm

Max Fixture Length

4000 mm

View positioners details

Compatible Robots

Robotic Welding Cells
Compatible robots in order: IRB 1520ID, IRB 1660ID, IRB 2600, IRB 2600I, IRB 4600.
Reach

1.5 m - 2.5 m

Payload

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

View robots details

Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC, and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

View welding machines details

Technical Specifications

Model WELDONE S
Number of Stations Varies according to configuration.
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm - 2550 mm
Robot Payload 4 kg - 20 kg
Positioner Type To be selected according to your part.
Power Requirement 3 Phase, 400V, 50Hz, 50A
Air Requirement 6 bar, 200 l/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC-Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Documentation on how to program ABB robots.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout drawing of the cell.

Weldone_A_Layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out with features that set new standards in the field of welding automation.

Smart Cell Management

Designed in compliance with Industry 4.0, our system performs all cell management via a central Industrial PC. With this powerful infrastructure, you can:

Real-time data access and full control via HMI
Remote monitoring of all system functions.
Exclusive encryption system for authorized personnel.

This holistic approach provides maximum flexibility, safety, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. This enables:

Real-time Efficiency Analysis: Monitor robot operating efficiency and performance metrics instantly via the web interface.
Instant Error Notifications: Quickly identify the source of the problem by viewing all malfunctions and warnings occurring in the system.
Service and Intervention: Prevent production losses by enabling our expert team to perform instant remote diagnostics and intervention.

Maximum Occupational Safety

The enclosed and protected cabin design creates a safe working environment by completely isolating your operators from moving equipment, welding fumes, and arc flashes.

Light Curtain and Area Scanner: Instantly stops robot movements by detecting unexpected entries into the cell.
Safety Door Lock: Prevents robot movements when cell doors are opened.
Crashbox System: Instantly stops robot movements in case of unexpected contact between the robot arm and the part or fixture.

Economic and Fast Return on Investment (ROI)

Standardized production is much more cost-effective compared to custom solutions. Thanks to increased production speed and quality, it ensures a fast return on investment.

Plug & Play Convenience

Forget long and complex installation processes. Weldone welding cells can be commissioned in minimal time after arriving at your facility, allowing you to start production immediately.

Minimum Footprint

Its compact design ensures maximum savings in your production area. It helps you utilize your valuable factory space in the most efficient way.

Easy Portability

Thanks to its single-piece or modular chassis structure, you can easily relocate it within the facility using a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics as a priority. This reduces fatigue while increasing productivity and working comfort.

Standard and Modular Structure

Our proven standard designs offer reliability through mass production, while the modular structure allows for easy expansion or revision based on your future needs.

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معلومات الاتصال

العنوان

حي أوغلاناناسي أتاتورك، شارع محمد عاكف رقم ٩٦، مندريس، إزمير، تركيا

الهاتف

+90 545 500 99 89

البريد الإلكتروني

info@tyhra.com.tr

ساعات العمل

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السبت: مغلق
الأحد: مغلق