WELDONE K Robotic Welding Cell

Compact welding cell with rotary table and dual stations.

Dual-Station Rotary Table

Each station can be rotated with the help of a single-axis positioner, ensuring an optimum welding position.

High Payload Capacity

Allows welding of heavy parts up to 1000 kg at each station.

Modular Industrial Design

Offers fast installation and easy maintenance, as well as minimum position loss during relocation.

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Weldone K Robotic Welding Cell

It stands out in the field of welding automation with features that set new standards.

Dual-Station and Two-Axis Positioner Weldone K Series

This system provides uninterrupted production thanks to its rotary table; it allows loading/unloading at the other station while the robot is operating. Thanks to the two-axis positioner at each station, it guarantees perfect results by bringing your workpieces to the ideal welding position.

The Tyhra robotic welding cell is manufactured based on safety and superior functionality. It offers long-lasting use thanks to its robust structure and is specially designed to maximize efficiency in robotic applications with its easy portability feature.
In these cells, the robot, fixture table, and positioners are integrated on a single platform. This way, even if the cell's location changes, the existing welding programs are not disrupted. Thus, operators save significant programming time.
All welding equipment is positioned inside the cell. Additionally, there is a special safety maintenance door for robot maintenance. Harmful gases generated during the welding process are safely exhausted through suction vents inside the cabin.

Standard Equipment

  • Power Distribution and Automation Panel (400VAC, 220 VAC, 24 VDC)
  • Pneumatic Control and Distribution Panel
  • Fully Enclosed Cell System
  • Service Door and Safety Equipment
  • Service Window
  • Light Barriers for Loading Area Safety
  • 11" Operator Panel Fully Integrated with Robot
  • Torch Cleaning Station

Optional Equipment

  • Remote Access and Data Collection System
  • Energy Analyzer
  • Area Scanner
  • Air and Signal Infrastructure for Fixtures to be used on Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Automatic Torch Calibration Unit

Positioner Used (K-type)

Payload Capacity

300-1000 kg

Indexing Time

3.1 s - 3.7 s

Max Fixture Width

ø1000 mm - ø1400 mm

Max Fixture Length

4000 mm

Examine positioner in detail

Compatible Robots

Robotic Welding Cells
Compatible robots in order: IRB 4600, IRB 1660ID, IRB 2600, IRB2600ID
Reach

1.5 m - 2.5 m

Payload Capacity

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

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Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

Examine welding machines in detail

Technical Specifications

Model WELDONE K
Number of Stations 2
Robot Type 6-Axis Industrial Robot
Robot Reach 1650 mm- 2500 mm
Robot Payload Capacity 4 kg - 20 kg
Positioner Type 3-Axis (1 Rotary Table, 2 Rotary)
Total Floor Area 15 m²
Power Requirement 3 Phase, 400V, 50Hz, 50A
Air Requirement 6 bar, 200 l/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Variations

Feature WELDONE K-300 WELDONE K-600 WELDONE K-1000
Positioner Payload Capacity 300 kg 600 kg 1000 kg
Maximum Load Difference Between Stations 180 kg 400 kg 350 kg
Indexing Time 3.1 - 3.4 s 3.1 - 3.4 s 3.3 - 3.7 s
Fixture Area Dimensions (ø,h) ø1000, ø1200/1600
ø1000, ø1200/2000
ø1000, ø1200/2500
ø1000, ø1200/3150
ø1000, ø1200/3500
ø1000, ø1200/4000		 ø1200, ø1400/1600
ø1200, ø1400/2000
ø1200, ø1400/2500
ø1200, ø1400/3150
ø1200, ø1400/3500
ø1200, ø1400/4000		 ø1200, ø1400/1600
ø1200, ø1400/2000
ø1200, ø1400/2500
ø1200, ø1400/3150
ø1200, ø1400/3500
ø1200, ø1400/4000
Suitable Robot Reach 1.65 m / 2.00 m /2.50 m 1.65 m / 2.00 m /2.50 m 1.65 m / 2.00 m /2.50 m

Technical Drawings and Dimensions of the Positioner Used

Positioner Specifications

Variant Payload Capacity (kg) Max. Load Difference Between Sides (kg) Max. Continuous Torque (Nm) Max. Bending Moment (Nm) Index Time (s) Arc-to-Arc Time (s) Repeatability (r=500) Max. Rotation Speed (°/s)
IRP K-300 / 1000 300 180 350 600 3.1-3.4 5.2-5.5 ±0.05 180
IRP K-300 / 1200 300 180 350 600 3.2-3.5 5.3-5.6 ±0.05 180
IRP K-600 / 1200 600 400 650 3300 3.1-3.4 5.2-5.6 ±0.05 150
IRP K-600 / 1400 600 400 650 3300 3.2-3.5 5.2-5.6 ±0.05 150
IRP K-1000 / 1200* 1000 350 900 5000 3.3-3.7 5.5-5.9 ±0.05 150
IRP K-1000 / 1400* 1000 350 900 5000 3.3-3.7 5.5-5.9 ±0.05 150

* When the distance between the rotary unit and the support collar (dimension A below) is greater than 2000mm, the maximum payload capacity decreases.

Positioner Dimensions

Variants A øB C D E øF
K-300/1000 1600 1000 2977 950 1310 2240
2000 1000 3377 950 1310 2240
2500 1000 3877 950 1310 2240
3150 1000 4527 950 1310 2240
3500 1000 4877 950 1310 2240
4000 1000 5377 950 1310 2240
K-300/1200 1600 1200 2977 950 1710 2640
2000 1200 3377 950 1710 2640
2500 1200 3877 950 1710 2640
3150 1200 4527 950 1710 2640
3500 1200 4877 950 1710 2640
4000 1200 5377 950 1710 2640
K-600/1200 & K-1000/1200 1600 1200 3409 950 1790 2720
2000 1200 3809 950 1790 2720
2500 1200 4309 950 1790 2720
3150 1200 4959 950 1790 2720
3500 1200 5309 950 1790 2720
4000 1200 5809 950 1790 2720
K-600/1400 & K-1000/1400 1600 1400 3409 950 2190 3120
2000 1400 3809 950 2190 3120
2500 1400 4309 950 2190 3120
3150 1400 4959 950 2190 3120
3500 1400 5309 950 2190 3120
4000 1400 5809 950 2190 3120

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Documentation on how to program ABB robots.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout drawing of the cell.

Weldone_A_Layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out with features that set new standards in the field of welding automation.

Smart Cell Management

Designed in compliance with Industry 4.0, our system manages all cell operations through a central Industrial PC. With this powerful infrastructure, you can:

Instant data access and full control via HMI
Remote monitoring of all system functions.
Specialized encryption system for authorized personnel.

This holistic approach provides maximum flexibility, security, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. In this way:

Real-time Productivity Analysis: You can monitor the robot's operating efficiency and performance metrics in real-time via the web interface.
Instant Error Notifications: You can instantly view all faults and warnings in the system and quickly identify the source of the problem.
Service and Intervention: You can prevent production losses by allowing our expert team to perform instant fault detection and intervention via remote access.

Maximum Occupational Safety

Enclosed and protected cabin design creates a safe working environment by completely isolating your operators from moving equipment such as welding fumes, arc flash, and the robot arm.

Light curtain and Area scanner: Stops robot movements instantly by detecting unexpected entries into the cell.
Safety Door Lock: Prevents robot movements when cell doors are opened.
Crashbox System: Stops robot movements instantly in case of unexpected contact between the robot arm and the part or fixture.

Economic and Fast Return on Investment

Standardized production is much more cost-effective compared to custom solutions. It ensures a quick return on investment thanks to increased production speed and quality.

Plug & Play Simplicity

Forget long and complex installation processes. Weldone welding cells allow you to start production immediately by being commissioned in minimum time after arriving at your facility.

Minimum Floor Space

Its compact design ensures maximum savings in your production area, helping you use your valuable factory space most efficiently.

Easy Portability

Thanks to its single-piece or modular chassis structure, you can easily relocate it within the facility using a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics as a priority. This reduces fatigue and increases productivity and working comfort.

Standard and Modular Structure

While our proven standard designs offer reliability through mass production, their modular structure allows them to be easily expanded or revised according to your future needs.

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معلومات الاتصال

العنوان

حي أوغلاناناسي أتاتورك، شارع محمد عاكف رقم ٩٦، مندريس، إزمير، تركيا

الهاتف

+90 545 500 99 89

البريد الإلكتروني

info@tyhra.com.tr

ساعات العمل

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السبت: مغلق
الأحد: مغلق