WELDONE 2L Robotic Welding Cell

Compact design, two-station robotic welding cell. An ideal solution for parts with short cycle times.

Minimum Operator Movement Required

By keeping the operator’s walking distance short, unnecessary movements are eliminated, significantly increasing production efficiency.

Large Fixture Area

This cell offers a fixture area of up to 900mm in diameter and 1500mm in length in the first station, and 900mm in diameter and 1400mm in length in the second station.

Monoblock Modular Industrial Design

Provides rapid installation and easy maintenance, as well as minimum position loss during relocation.

Synchronous and Index Single-Axis Positioner

With the possibility of adding synchronous and index single-axis positioners, precise and optimum positioning is ensured at each station.

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Weldone 2L Robotic Welding Cell

It stands out with features that set new standards in the field of welding automation.

Weldone 2L Series with Dual Station and Single Axis Positioner

Weldone 2L is a high-efficiency, two-station robotic welding cell specifically designed for parts requiring short cycle times. With its compact design, it makes robotic automation accessible for workshops with limited space by occupying minimum floor area.

The Tyhra robotic welding cell is manufactured based on safety and superior functionality. It offers a long-lasting service life thanks to its robust structure and is specifically designed to maximize efficiency in robotic applications with its easy portability.
In these cells, the robot, fixture table, and positioners are integrated on a single platform. This ensures that current welding programs remain intact even if the cell's location changes. Thus, operators save significant programming time.
All welding equipment is positioned inside the cell. Additionally, a dedicated safety maintenance door is available for robot maintenance. Harmful gases generated during the welding process are safely discharged through suction vents inside the cabin.

Standard Equipment

  • Power Distribution and Automation Panel (400VAC, 220VAC, 24VDC)
  • Pneumatic Control and Distribution Panel
  • Fully Enclosed Cell System
  • Service Door and Safety Equipment
  • Service Window
  • Light Curtains for Loading Area Safety
  • 11" Operator Panel Fully Integrated with the Robot
  • Torch Cleaning Station

Optional Equipment

  • Remote Access and Data Collection System
  • Energy Analyzer
  • Area Scanner
  • Air and Signal Infrastructure for Fixtures Used on Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Automatic Torch Calibration Unit

Positioner Used (L-type)

Load Capacity

300-5000 kg

Positioning Repeatability

0.05 mm

Max Fixture Width

ø1250 mm - ø2200 mm

Max Fixture Length

4000 mm

Examine the positioner in detail

Compatible Robots

Robotic Welding Cells
Compatible robots in order: IRB 1520ID, IRB 1660ID, IRB 2600, IRB 2600ID.
Reach

1.5 m - 2 m

Payload

4 kg - 20 kg

Positioning Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

Examine the robots in detail

Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

Examine the welding machines in detail

Technical Specifications

Model WELDONE 2L
Number of Stations 2
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm - 2000 mm
Robot Payload 4 kg - 20 kg
Positioner Type Single Axis (1 Rotary)
Total Floor Area 15 m²
Power Requirement 3 Phase, 400V, 50Hz, 50A
Air Requirement 6 bar, 200 lt/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Features

Feature Weldone 2L
Number of Stations 2
Suitable Robot Reach 1.5m / 1.65m
Cell Dimensions (w,l,h) 2350mm x 3300mm x 2500mm
Station 1 Fixture Area Dimensions ø900mm / 1500mm
Station 2 Fixture Area Dimensions ø900mm / 1400mm
Suitable Positioners L300 - L600

Technical Drawings and Dimensions of the Positioner Used

Positioner Specifications

Model Load Capacity (kg) Max Torque (Nm) Max Bending Moment (Nm) Repeatability (r=500) Max Rotation Speed (°/s)
L-300 300 350 600 ±0.05 180
L-600 600 650 3300 ±0.05 150
L-1000 1000 900 5000 ±0.05 150
L-2000 2000 3800 15000 ±0.05 90
L-5000 5000 9000 60000 ±0.05 39

* The maximum load capacity decreases when the distance between the drive unit and the idler unit (dimension A below) is greater than 2000 mm.

Positioner Dimensions

Model A B Ø C D
IRP L-300 1250 950 1500 1979
1600 950 1500 2329
2000 950 1500 2729
2500 950 1500 3229
3150 950 1500 3879
4000 950 1500 4729
IRP L-600
IRP L-1000 		1250 950 1500 2182
1600 950 1500 2532
2000 950 1500 2932
2500 950 1500 3432
3150 950 1500 4082
4000 950 1500 4932
IRP L-2000 1250 950 1500 2423
1600 950 1500 2773
2000 950 1500 3173
2500 950 1500 3673
3150 950 1500 4323
4000 950 1500 5173
IRP L-5000 - 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -
- 1200 2200 -

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Documentation on how ABB robots are programmed.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout drawing of the cell.

Weldone_A_Layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out with features that set new standards in the field of welding automation.

Smart Cell Management

Our system, designed in compliance with Industry 4.0, performs all cell management via a central Industrial PC. With this powerful infrastructure, you can:

Instant access to data and full control via HMI
Remote monitoring of all system functions.
Special encryption system for authorized personnel.

This holistic approach provides maximum flexibility, safety, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. In this way:

Real-time Efficiency Analysis: You can monitor the robot's operating efficiency and performance metrics in real-time via the web interface.
Instant Error Notifications: By instantly viewing all malfunctions and warnings in the system, you can quickly identify the source of the problem.
Service and Intervention: You can prevent production losses by enabling our expert team to perform immediate fault diagnosis and intervention via remote access.

Maximum Occupational Safety

The closed and protected cabin design creates a safe working environment by completely isolating your operators from moving equipment such as welding fumes, arc glare, and robot arms.

Light Curtain and Area Scanner: Instantly stops robot movements by detecting unexpected entries into the cell.
Safety Door Lock: Prevents the movements of the robot when the cell doors are opened.
Crashbox System: Instantly stops robot movements in case of unexpected contact between the robot arm and the part or fixture.

Economic and Fast Return on Investment

Standardized production is much more cost-effective compared to custom solutions. Thanks to increased production speed and quality, it ensures that you get a return on your investment in a short time.

Plug & Play Simplicity

Forget long and complex installation processes. Weldone welding cells allow you to start production immediately by being commissioned in minimum time after arriving at your facility.

Minimum Footprint

Its compact design ensures maximum savings in your production area. It helps you use your valuable factory space in the most efficient way.

Easy Portability

Thanks to its one-piece or modular chassis structure, you can easily change its location within the facility with the help of a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics in mind. This reduces fatigue, increasing productivity and working comfort.

Standard and Modular Structure

While our proven standard designs offer reliability through mass production, their modular structure allows them to be easily expanded or revised according to your future needs.

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Contact Information

Address

Oglananasi Ataturk Dist. Mehmet Akif St. No:96 Menderes, Izmir, Turkiye

Phone

+90 545 500 99 89

E-mail

info@tyhra.com.tr

Working Hours

Monday - Friday: 08:00 - 17:45
Saturday: Closed
Sunday: Closed