WELDONE B Robotic Welding Cell

The ideal solution for complex workpieces with its compactly designed cell.

Dual-Station Rotary Table

Offers simultaneous loading and welding for an uninterrupted production flow.

High Payload Capacity

Allows welding of heavy and large parts with a swing diameter of up to 1450mm and a payload capacity of up to 750kg at each station.

Synchronous Two-Axis Positioner

Ideal for workpieces that need to be rotated around two axes to reach the perfect welding position.

Modular Industrial Design

Provides fast installation and easy maintenance, as well as minimum position loss during relocation.

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Weldone B Robotic Welding Cell

It stands out with features that set new standards in the field of welding automation.

Dual Station and Two-Axis Positioner Weldone B Series

This system provides uninterrupted production thanks to its rotary table; it allows loading/unloading at the other station while the robot is working. Thanks to the two-axis positioner at each station, it guarantees perfect results by bringing your workpieces to the ideal welding position.

Tyhra robotic welding cell is manufactured based on safety and superior functionality. It offers long-lasting use thanks to its robust structure and is specially designed to maximize efficiency in robotic applications with its easy portability feature.
In these cells, the robot, fixture table, and positioners are integrated on a single platform. This way, even if the cell's location changes, existing welding programs are not disrupted. Thus, operators save significant programming time.
All welding equipment is positioned inside the cell. Additionally, there is a special safety maintenance door for robot maintenance. Harmful gases generated during the welding process are safely exhausted through suction vents inside the cabin.

Standard Equipment

  • Power Distribution and Automation Panel (400VAC, 220 VAC, 24 VDC)
  • Pneumatic Control and Distribution Panel
  • Fully Enclosed Cell System
  • Service Door and Safety Equipment
  • Service Window
  • Light Barriers for Loading Area Safety
  • 11" Operator Panel Fully Integrated with Robot
  • Torch Cleaning Station

Optional Equipment

  • Remote Access and Data Collection System
  • Energy Analyzer
  • Area Scanner
  • Air and Signal Infrastructure for Fixtures used in Positioners
  • 15" Operator Panel
  • Welding Wire Presence Control
  • In-Cell Process Monitoring Camera
  • Automatic Torch Calibration Unit

Positioner Used (B-type)

Payload Capacity

250-750 kg

Indexing Time

3.4 s - 3.8 s

Max Fixture Width

ø1000 mm - ø1450 mm

Max Fixture Height

1000 mm

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Compatible Robots

Robotic Welding Cells
Compatible robots in order: IRB 1520ID, IRB 1660ID, IRB 2600, IRB2600ID.
Reach

1.5 m - 2 m

Payload Capacity

4 kg - 20 kg

Position Repeatability

0.02 mm - 0.05 mm

Path Repeatability

0.05 mm - 0.35 mm

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Welding Machine Used

Fronius TPS 320i or TPS 500i.
Max Current Value

320 A - 500 A

Supported Welding Method

MIG/MAG (Optional: TIG, Laser)

Supported Welding Processes

Standard, Pulse, LSC, PMC and CMT.

Supported Technologies

WeldConnect, WeldCube, SmartManager

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Technical Specifications

Model WELDONE B
Number of Stations 2
Robot Type 6-Axis Industrial Robot
Robot Reach 1500 mm- 2000 mm
Robot Payload Capacity 4 kg - 20 kg
Positioner Type 5-Axis (1 Rotary Table, 2 Horizontal, 2 Rotary)
Total Floor Area 15 m²
Power Requirements 3 Phase, 400V, 50Hz, 50A
Air Requirements 6 bar, 200 l/min
Torch Cleaning Automatic Torch Cleaning Station
Wire Cutting Automatic Wire Cutting System
TCP Calibration Automatic TCP Calibration (BullsEye)

Safety Systems

Safety Barriers Fully Enclosed Cabin, Safety Doors
Light Curtains Category 4 Safety Light Curtains
Emergency Stop Multiple Emergency Stop Buttons
Operator Safety Two-Hand Control, Safety PLC

Control System

Control Unit Industrial PC Based Control System
User Interface 10" Color Touch Screen
Programming Teach Pendant + Offline Programming
Communication Ethernet, Profinet, EtherCAT
Remote Access Remote Support via VPN Connection

Cell Variations

Feature Weldone B-250 Weldone B-500 Weldone B-750
Positioner Payload Capacity 250 kg 500 kg 750 kg
Max. Load Difference Between Stations 175 kg 250 kg 250 kg
Indexing Time 3.4 - 3.8 s 3.5 - 3.7 s 3.5 - 3.7 s
Fixture Area Dimensions (ø,h) ø1000mm / 1000mm ø1000mm / 1000mm ø1000mm / 1000mm
Suitable Robot Reach 1,5m/1,65 m 2,0 m 2,0 m
Cell Dimensions (w,l,h) 2500mm x 4500mm x 3180mm 2500mm x 6000mm x 4270mm 2500mm x 6000mm x 4270mm

Technical Drawings and Dimensions of the Positioner Used

Positioner Specifications

Variants Payload Capacity (kg) Max. Load Difference (side 1 and 2) (kg) Index Time (s) Arc-to-Arc Time (s) Repeatability (r=500) Max. Rotation Speed (°/s) Axis 1 Max. Rotation Speed (°/s) Axis 2
B-250 250 (each side) 175 3.4 - 3.8 5.2 - 5.6 ±0.05 150 180
B-500 500 (each side) 250 3.5 - 3.7 5.8 - 6.0 ±0.05 90 150
B-750 750 (each side) 250 3.5 - 3.7 5.8 - 6.0 ±0.05 90 150

Positioner Dimensions

Variants A øB C D E F øI øG H J
B-250 900 683 900 1786 2000 3040 1180 1000 238.5 173
B-500 1000 1450 950 2620 2000 4132 1450 1450 0 0
B-750 1000 1450 950 2620 2000 4132 1450 1450 0 0

Tyhra Catalog

Technical catalog of all our services.

Tyhra_Technical_Catalog.pdf
3.2 MB

ABB Programming Guide

Document on how ABB robots are programmed.

ABB_Programming_Guide.pdf
4.5 MB

Layout Plan

2D top-view layout image of the cell.

Weldone_A_Layout.pdf
5.7 MB

Unique Advantages Offered by Weldone

It stands out in the field of welding automation with features that set new standards.

Smart Cell Management

Designed in compliance with Industry 4.0, our system performs all cell management via a central Industrial PC. With this powerful infrastructure, you can:

Instant data access and full control via HMI
Remote monitoring of all system functions.
Specialized encryption system for authorized personnel.

This holistic approach provides maximum flexibility, security, and efficiency in your production processes.

IoT-Based Remote Access and Performance Tracking

Weldone Robotic Welding Cells are in constant communication with our smart web platform. In this way:

Real-time Efficiency Analysis: You can monitor the robot's operating efficiency and performance metrics in real-time via the web interface.
Instant Error Notifications: You can instantly view all faults and warnings in the system and quickly identify the source of the problem.
Service and Intervention: You can prevent production losses by allowing our expert team to perform instant fault detection and intervention via remote access.

Maximum Occupational Safety

Enclosed and protected cabin design creates a safe working environment by completely isolating your operators from moving equipment such as welding fumes, arc flash, and the robot arm.

Light Curtain and Area Scanner: Stops robot movements instantly by detecting unexpected entries into the cell.
Safety Door Lock: Prevents robot movements when cell doors are opened.
Crashbox System: Stops robot movements instantly in case of unexpected contact between the robot arm and the part or fixture.

Economic and Fast Return on Investment

Standardized production is much more cost-effective compared to custom solutions. It ensures a quick return on your investment thanks to increased production speed and quality.

Plug & Play Convenience

Forget long and complex installation processes. Weldone welding cells allow you to start production immediately by being commissioned in minimum time after arriving at your facility.

Minimum Floor Space

It provides maximum savings from your production area with its compact design. It helps you use your valuable factory space in the most efficient way.

Easy Portability

Thanks to the single-piece or modular chassis structure, you can easily change its location within the facility with a forklift according to changes in your production plan.

Operator Friendly and Ergonomic

Part loading and unloading processes are designed with operator ergonomics at the forefront. This reduces fatigue, increasing efficiency and working comfort.

Standard and Modular Structure

While our proven standard designs offer reliability through mass production, their modular structure allows them to be easily expanded or revised according to your future needs.

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Contact Information

Address

Oglananasi Ataturk Dist. Mehmet Akif St. No:96 Menderes, Izmir, Turkiye

Phone

+90 545 500 99 89

E-mail

info@tyhra.com.tr

Working Hours

Monday - Friday: 08:00 - 17:45
Saturday: Closed
Sunday: Closed